Custom Keyboard

Nov
16
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I came across a great website that is for the
DIY Simulator enthusiast.
www.rogerdodger.net

There you can find some great ideas, and one idea
that grabbed my attention was the Custom keyboards for the simulator.

I decided to make this Custom Keyboard. You can
purchase the plans directly from the site above; I must say it was the best
$10.00 I have spent towards this project.
 
Looking at the plans it showed you where to put
the new keyboard patches and also what buttons to black out as they are
unused. I took one step further, I removed all the buttons that were not in
use, punched out an aluminium cover for the keyboard then created the
buttons as in the plans


Acer Keyboard with the keys removed Aluminium cover plate
 


Rear view of plate showing screw stand offs Aluminium cover plate attached
 


Side view Aluminium cover plate attached re assemble Custom Sim Keyboard

As you can see by the pictures above, I added screws to the
facia of the plate, this was for 2 reasons..

1)     
 1) For a more realistic look of a control panel

2)     2) 
To act as stand offs when attaching the top to the Keyboard.

The aluminium top plate was glued to the keyboard using a hot glue gun. Instead of using poster board for the buttons I used 3mm Balsa, the reason for this is that the aluminium plate was 3mm thick and I wanted to keep the buttons as flush as possible to the plate.

I am not quite happy with the Balsa and printed buttons.... I have decided to punch the buttons caps out of 3mm Aluminium and spray paint them, the Templates from Rogerdodger are brilliant I am just useless at cutting the bloody things straight